Double layer roll forming machine
Double layer roll forming machine
A double roll forming machine is a equipment designed to produce two different profiles. This “2-in-1” design is a popular and cost-effective solution for manufacturers who need versatility without the floor space or expense of two separate production lines.
A complete system usually includes following key parts working :
Uncoiler: Holds and feeds the metal coil .
Main Roll Forming Machine: The central unit where the metal passes through the two layers of rollers to be shaped .
Hydraulic Cutting System: Cuts the continuous formed sheet to the specified length .
PLC Control System: The “brain” that controls all operations, from length and quantity to automatic cutting .
Output Table: Collects the finished panels
Double layer roll forming machine
A double roll forming machine is a equipment designed to produce two different profiles. This “2-in-1” design is a popular and cost-effective solution for manufacturers who need versatility without the floor space or expense of two separate production lines.
A complete system usually includes following key parts working :
Uncoiler: Holds and feeds the metal coil .
Main Roll Forming Machine: The central unit where the metal passes through the two layers of rollers to be shaped .
Hydraulic Cutting System: Cuts the continuous formed sheet to the specified length .
PLC Control System: The “brain” that controls all operations, from length and quantity to automatic cutting .
Output Table: Collects the finished panels
Technical specifications
| Metal/Aluminium | 0.2-0.7mm Optional | Automatic cutting |
| Product Material | Material Thickness | Cutting style |
| ±1.0mm | Motor Driven | Up to 35m/min |
| Precision | Drive System | Form speed |
| Mitsubishi PLC | No.45 steel plated chrome | Cr12MoV |
| Control System | Roller material | Cutter material |
Roof sheet and wall sheet sample for reference
RFQ
1. Key Advantages of a Double-Layer Machine
Space-Saving Design: By stacking two sets of rollers in one frame, these machines occupy roughly the same floor space as a single-profile machine .
Cost-Effectiveness: It’s generally more affordable to buy one double-layer machine than two separate single-profile lines.
Versatility and Efficiency: You can switch between producing IBR and Corrugated sheets without changing tooling, allowing you to fulfill different orders on demand. The changeover is typically managed through the PLC control system
2. Typical Production Line Components
Uncoiler, guiding device, roll forming system, automatic cutting, run out table.
3. Where use these metal roof or wall panel?
The production of roof or wall panel is used for steel structure building system. For example following case.
Application case of roof panel out of machine
Application case of wall panel out of machine
